YL102 Die Casting Drawer Hardware Parts

This part is using in drawer,the raw material of this Hardware Parts is YL102.

The main processes of this Machinery Parts are die casting,CNC Milling,Spray Coating.

The high-pressure die casting process is a widely used method for producing complex and precise metal parts with excellent surface finish. Here is a general step-by-step instruction for the high-pressure die casting process: 

Tool Preparation:Design the die or mold，and Tool fabrication.

Melting and Metal Preparation: 

Melting: Melt the chosen metal or metal alloy in a furnace until it reaches the desired temperature.

Alloying and treatment: Add alloying elements and perform necessary treatments to achieve the desired material properties.

Injection and Filling: 

Clamping: Close and lock the die halves together in the die casting machine.

Injection: Inject molten metal at high speed and pressure into the die cavity through a shot chamber and runner system.

Filling: The molten metal fills the mold cavity, taking the shape of the desired part.

Solidification and Cooling: 

Cooling phase: Allow the molten metal to solidify and cool inside the die, forming the shape of the part.

Ejection: Open the die and eject the solidified part from the die cavity.

Trimming and Finishing: 

Trim excess material: Remove any excess material, called flash, from the part using trimming or cutting tools.

Surface treatment: Perform additional finishing processes like deburring, shot blasting, or grinding to achieve the desired surface quality.

Quality Control: 

Inspection: Inspect the parts for defects, dimensional accuracy, and surface finish.

Testing: Conduct any required tests, such as mechanical, chemical, or metallurgical testing, to ensure the part meets specifications.

Rejection and Recycling: 

Rejection: If parts do not meet quality standards, they may be rejected.

Recycling: Recycle rejected parts and excess material to be used in future casting processes.

Reconditioning and Maintenance: 

Die maintenance: Clean, repair, and maintain the die to ensure consistent quality and extend its lifespan.

Automation and Process Optimization: 

Implement automation: Utilize robotics and automation to enhance production efficiency and consistency.

Continuous improvement: Analyze data and feedback to identify areas for process optimization and quality enhancement.

It's important to note that the specific steps and details of the high-pressure die casting process may vary depending on the metal being used, the complexity of the part, and the equipment available. Additionally, safety measures are critical due to the high temperatures and pressures involved in the process.